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Forms Of Segregation

In electrical switchboards and switchgear assemblies, segregation refers to the physical separation of different functional units, conductors, and busbars inside the assembly. The purpose of segregation is to improve safety, reliability, and maintainability by reducing the risk of accidental contact, electrical faults spreading, or short circuits.

The AS/NZS 61439 standards (for low-voltage switchgear and control gear assemblies) define the forms of internal separation (segregation). These are known as Form 1, Form 2, Form 3, and Form 4, with increasing levels of segregation.

Diagram of a modular electrical enclosure with breakers, functional units, and internal separators.

Form 1

Diagram of two capacitors connected in series with voltage sources. Form 1 Segregation

  

Form 1 – No Internal Segregation

  • All functional units (busbars, terminals, control devices, cables) are in a single compartment.


  • No partitions between busbars, feeders, or terminals.


  • Cheapest and simplest construction, but least safe.


  • Suitable only for very basic applications.

Form 2a

Form 2a

Basic electrical circuit diagram with two capacitors connected in parallel. Form 2 Segregation

   

Form 2 – Segregation of Busbars

  • Busbars are separated from the functional units (circuit breakers, feeders, etc.).


  • Prevents direct contact with busbars during maintenance.


  • Two types 2a and 2b:


Form 2a: Busbars and feeder compartments are not fully separated; basic barrier protection only. 

Form 2b

Form 2b

Form 2a

Diagram showing two parallel resistors connected to a voltage source. Form 2 Segregation

Form 2b:  Busbars and feeder compartments are physically separated by barriers for improved safety.

Form 3a

Form 2b

Form 3a

Diagram showing two blue blocks connected in parallel circuit. Form 3 Segregation

Form 3 – Segregation of Functional Units

  • Busbars are separated, and each functional unit (e.g., each circuit breaker) is in its own compartment.


  • Prevents faults in one unit from spreading to another.


Form 3a: Terminals for external conductors are in the same compartment as the functional unit.

Form 3b

Form 2b

Form 3a

Diagram of two parallel connected boxes with red squares beneath them. Form 3 Segregation

Form 3b: Terminals are in a separate compartment from busbars and other functional units. External cabling terminals are not segregated from busbars. 

Form 4a

Form 4a

Form 4a

Diagram showing a parallel circuit with two blue components connected side by side. Form 4 Segregati

Form 4 – Full Segregation (Highest Level)

  • Busbars, functional units, and terminals for external cables are all separated from each other.


  • Allows maintenance of one unit without disturbing others.


  • Provides maximum safety      and reliability.


Form 4a: Terminals for external conductors are in the same compartment as the functional unit but segregated from busbars.

Form 4b

Form 4a

Form 4a

Diagram showing two blue squares connected to orange squares in a grid layout. Form 4 Segregation

 Form 4b: Terminals for external conductors are in separate compartments from both the busbars and the functional unit.

DW Controls - Custom Switchboard Builders, Power Solutions

All of our switchboards are designed and manufactured in full compliance with AS/NZS 61439.1 standards.

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