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Forms of Segregation

In electrical switchboards and switchgear assemblies, segregation refers to the physical separation of different functional units, conductors, and busbars inside the assembly. The purpose of segregation is to improve safety, reliability, and maintainability by reducing the risk of accidental contact, electrical faults spreading, or short circuits.

The IEC 61439 / IEC 60439 standards (for low-voltage switchgear and control gear assemblies) define the forms of internal separation (segregation). These are known as Form 1, Form 2, Form 3, and Form 4, with increasing levels of segregation.

Form 1

  

Form 1 – No Internal Segregation

  • All functional units (busbars, terminals, control devices, cables) are in a single compartment.
  • No partitions between busbars, feeders, or terminals.
  • Cheapest and simplest construction, but least safe.
  • Suitable only for very basic applications.

Form 2a

Form 2a

   

Form 2 – Segregation of Busbars

  • Busbars are separated      from the functional units (circuit breakers, feeders, etc.).
  • Prevents direct contact      with busbars during maintenance.
  • Two types:


Form 2a: External cabling terminals are not separated from the busbar. 

Form 2b

Form 2b

Form 2a

Form 2b:  External cabling terminals are separated from the busbar. 

Form 3a

Form 2b

Form 3a

Form 3 – Segregation of Functional Units

  • Busbars are separated, and each functional unit (e.g., each circuit breaker) is in its own      compartment.
  • Prevents faults in one unit from spreading to another.


Form 3a: Terminals for external conductors are in the same compartment as the functional unit.

Form 3b

Form 2b

Form 3a

Form 3b: Terminals are in a separate compartment from busbars and other functional units. External cabling terminals are not segregated from busbars. 

Form 4a

Form 4a

Form 4a

Form 4 – Full Segregation (Highest Level)

  • Busbars, functional units, and terminals for external cables are all separated from each other.
  • Allows maintenance of one unit without disturbing others.
  • Provides maximum safety      and reliability.


Form 4a: Terminals for external conductors are in the same compartment as the functional unit but segregated from busbars.

Form 4b

Form 4a

Form 4a

 Form 4b: Terminals for external conductors are in separate compartments from both the busbars and the functional unit.

Summary Table

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